Konsept Technologies offers a comprehensive range of pallet transfer conveyor systems, designed to meet the diverse needs of precision assembly lines. We provide end-to-end solutions, from detailed line studies and custom design to full installation and implementation. Including after sales support. Our products are crafted with a focus on cost optimization, ensuring maximum value for our clients. With dedicated teams specializing in assembly line analysis, our design experts utilize advanced CAD software to develop innovative, efficient solutions. Our pallet transfer systems are engineered for reliability and high productivity, delivering guaranteed improvements in operational efficiency.
System designed in Europe .Conveyor system comes with CE certification.
- Free Design Program
- Modular design, compatible with other brands of machines
- Reliable: Passed 10,000 hours of continuous operation test
Working of Pallet conveyor or transfer system:
The pallet conveyor system is a multi-functional solution for industrial automation. It consists of standard conveyor lines and modular mechanisms designed to transport, stop, and position pallets of workpieces. This system allows for flexible layouts and can meet diverse operational needs.
Pallets : A pallet conveyor system is a material handling solution designed specifically for the movement and transportation of palletized loads within a manufacturing, distribution, or warehouse facility. It consists of a network of conveyors, often integrated with additional components and controls, to efficiently and seamlessly transport
Major types of Pallet Conveyor Working Systems
1.Continuous Line Pallet Conveyor System
A continuous pallet conveyor system for precision assembly lines is designed to handle lightweight components with high accuracy. It ensures smooth, controlled movement, ideal for delicate assembly processes. The system is tailored for precision, offering consistent positioning and reliable transport without jolts or interruptions. This makes it perfect for industries like electronics or automotive assembly, where accuracy is crucial.
Key Features and Solutions:
- Automated Conveyor Excellence: Konsept provides turnkey solutions for diverse applications, from assembly lines to home conveyors, leading in automated handling systems.
- Modular Design for Flexibility: Our modular conveyors allow easy installation and configuration changes, minimizing setup and maintenance time.
- Custom Systems for Every Need: Konsept designs conveyors tailored for various load sizes, utilizing technologies like flat belts and roller chains for optimal performance.
- Precision Handling with Conveyor Lifter: Motor-driven lifters ensure accurate load positioning and rotation with minimal impact and noise.
- Diverse Pallet Handling Solutions: We specialize in handling various pallet types and materials, offering comprehensive solutions across industries.
- Visionary Design and Manufacturing: Advanced designs and manufacturing set Konsept apart, providing cutting-edge solutions for production and industrial conveyors.
- Efficiency in Production Line Systems: Konsept enhances production line conveyors with adaptable, efficiency-boosting designs for higher productivity.
- Performance with Motor Conveyors: Our systems, powered by the latest motor technologies, deliver superior performance, ensuring a smooth, continuous workflow.
- ESD Compliance and Clean Room Suitability: Konsept ensures ESD compliance, making our systems ideal for clean rooms with low dust and noise requirements.
2.Curve Line Pallet Conveyor System:
A curve line conveyor system is designed to smoothly navigate turns while maintaining product flow. It optimizes space and provides seamless transitions in production lines, handling various load types with precision and efficiency. Ideal for applications where space is limited or continuous movement through curved paths is needed.
Choosing the Right Conveyor Curve for a Pallet Conveyor System:
- Belt Curve: Ideal for systems with lighter loads and no strict capacity demands. It offers a compact turning radius, optimizing installation space. However, it does not support product accumulation during operation.
- Flat Top Chain Curve: Best suited for heavier loads and high-capacity requirements. This curve type allows for product accumulation during operation, making it highly efficient for demanding environments.
3.Pull Conveyor System
Key Features:
- Manual Push-Pull Mechanism: The Pull Gate features a manual push-pull mechanism integrated with a conveyor, allowing for effortless operation to open or close the gate as required.
- Foot Wheels for Mobility: Equipped with foot wheels at the base, the gate offers enhanced mobility. One side remains fixed while the other can be easily moved to create an accessible passage.
- Emergency Passageway: Serving as a critical safety feature, the Pull Gate acts as an emergency passageway, offering a quick and reliable route for personnel during urgent situations.
- Material Cart Accessibility: The gate supports smooth entry and exit of material carts, contributing to the efficient flow of materials within the production area.
- Customizable Width: The Pull Gate’s width is adaptable to different production needs, ensuring compatibility with various cart sizes and spatial configurations.
Applications:
- Emergency Scenarios: The manual push-pull mechanism provides personnel with a quick and safe exit during emergencies.
- Material Handling Efficiency: The Pull Gate optimizes workflow by offering a designated point for material carts to enter and exit the conveyor system.
- On-Demand Accessibility: Designed for flexibility, the Pull Gate meets the dynamic needs of fast-paced production environments with ease.
4.Lift Conveyor System
Key Features:
- Manual Lift Mechanism: The lift gate includes a conveyor that can be manually raised with ease, allowing quick access for personnel and material carts to ensure smooth operations.
- Emergency Passageway: Strategically positioned, the lift gate provides a fast, secure route for personnel during emergencies, enhancing safety in the production area.
- Material Cart Accessibility: Designed for efficient material flow, the lift gate ensures seamless entry and exit of carts, contributing to optimized workflow.
- Customizable Width: The lift gate’s width can be tailored to suit various production environments, ensuring compatibility with different cart sizes and spatial needs.
Applications:
- Emergency Scenarios: The lift gate offers a swift exit for personnel during unexpected events, prioritizing safety.
- Material Handling Efficiency: It streamlines operations by providing a dedicated entry/exit point for material carts, enhancing workflow efficiency.
- Adaptability: Its customizable width makes it suitable for varied production layouts and operational demands.
A.TIMING BELT CONVEYOR SYSTEM : BC2
The timing belt conveyor, a type within the pallet conveyor system, uses a timing belt for conveyance. Power transmission occurs through gear engagement in the drive unit, enabling the circulation of pallets. Ideal for smaller and lighter products, its notable feature is the ability to operate in both forward and reverse directions.
Product Specifications
| Model No | BC2 |
| Material | Aluminium |
| Structure | Belt Conveyor |
| Load Capacity | 1kg/cm |
| Max Load Carrying Capacity | 250kg |
| Max. Conveyor Speed | 20m/min |
| Conveyor Length | 300mm-6000mm |
| Conveyor Width | 160mm-1200mm |
| Conveyor Height | Customized |
| Transfer Medium | Timing Belt |
| Motor | 180W/370W |
| Power | 200W |
| Certification | CE Certificate |
- The Automated Production Line Pallet Conveyor System offers precision and efficiency through customized, modular conveyors designed to enhance production capacity. Timing belt conveyors are pivotal in automated systems, ensuring synchronized, accurate material handling across various applications.
- With versatile material handling solutions, timing belt systems are perfect for tray and battery conveyors, offering controlled and synchronized movements. Advanced engineering ensures precise material positioning, boosting efficiency in production lines.
- These cost-effective, high-precision systems elevate production processes with superior transport, positioning, and rotation, meeting the demands of modern automation.
B.FLAT BELT CONVEYOR SYSTEM-FC2
Flat Belt Conveyor is a kind of pallet conveyor. Its transfer medium is flat belt. The maximum allowed payload of Flat Belt Conveyor is 1kg/cm, and maximum allowed total loading for each single conveyor is 250kg. Flat Belt Conveyor maximum total length can up to 18 meters and drive by single motor. This can effectively reduce the unit cost.
Product Specifications
| Model No | FC2 |
| Transfer Medium | Flat Belt |
| Structure | Belt Conveyor |
| Load Capacity | 1kg/cm |
| Max Load Carrying Capacity | 250kg |
| Max. Conveyor Speed | 20m/min |
| Conveyor Length | 3000mm-25000mm |
| Conveyor Width | 160mm-1200mm |
| Conveyor Height | Customized |
| Material | Aluminium |
| Motor | 180W/370W |
| Power | 200W |
| Certification | CE Certificate |
- Flat Belt Conveyor is widely used in production line automation across various industries, such as motor manufacturing and assembly, new energy battery production and assembly, household appliance assembly, 3C electronics assembly and automotive components production.
- When it Compared to chain conveyors, Flat Belt Conveyor does not generate oil stains and operates with lower noise levels.
C.ROLLER CHAIN CONVEYOR SYSTEM: AC2
Roller Chain Conveyors bring forth the art of chain innovation, going beyond the conventional boundaries of material handling. The robust and durable chain design ensures longevity, making them ideal for heavy-duty industrial applications. This innovation extends to the modular nature of the conveyor, allowing for easy integration into a variety of pallet systems with minimal downtime.
Product Specifications
| Model No | AC2 |
| Transfer Medium | Roller Chain |
| Structure | Belt Conveyor |
| Load Capacity | 1kg/cm |
| Max Load Carrying Capacity | 250kg |
| Max. Conveyor Speed | 20m/min |
| Conveyor Length | 300mm-6000mm |
| Conveyor Width | 160mm-1200mm |
| Conveyor Height | Customized |
| Material | Aluminium |
| Motor | 180W/370W |
| Power | 200W |
| Certification | CE Certificate |
- Roller Chain Conveyors unleash a new paradigm in design aesthetics, seamlessly blending form with function. Their modular and adaptable design not only ensures easy integration into existing conveyor systems but also facilitates rapid customization for specific production requirements. The result is an elevated visual appeal that complements the efficiency of the conveyor.
- Beyond the confines of industrial settings, Roller Chain Conveyors find a place in eco-friendly handling solutions. Their energy-efficient operation and minimal environmental impact make them ideal for sustainable practices. Whether transporting batteries or trays, these conveyors align with the ethos of responsible and eco-conscious material handling.
- Roller Chain Conveyors transcend their role as mere conveyors; they become architects of future-proof material flow. From handling pallets in industrial complexes to facilitating household chores, their adaptability and reliability position them as indispensable elements in the conveyor systems of tomorrow.
C1.ROLLER CHAIN CONVEYOR SYSTEM–HEAVY DUTY : AC2H
Robust Pallet Conveyor System, fortified with a Heavy-Duty Roller Chain Conveyor, designed to handle substantial loads and accommodate extended lengths. This powerhouse solution is engineered to enhance efficiency and durability, making it an ideal choice for industries with demanding material handling requirements.
Product Specifications
| Model No | AC2H |
| Transfer Medium | Roller Chain |
| Structure | Belt Conveyor |
| Load Capacity | 1.5kg/cm |
| Max Load Carrying Capacity | 2200kg |
| Max. Conveyor Speed | 20m/min |
| Conveyor Length | 1000mm-30000mm |
| Conveyor Width | 160mm-1200mm |
| Conveyor Height | Customized |
| Material | Aluminium |
| Motor | 180W/370W |
| Power | 750W |
| Certification | CE Certificate |
- Elevate your material handling capabilities with our Heavy-Duty Pallet Conveyor System, featuring the formidable Roller Chain Conveyor. Experience a reliable and efficient solution tailored to meet the demands of industries with substantial loading and extended length requirements.
D.PLASTIC CHAIN CONVEYOR SYSTEM : PC2
Low-Dust Pallet Conveyor System, featuring a specialized Plastic Chain Conveyor designed to minimize dust particles and enhance the cleanliness of your material handling processes. This advanced solution offers a range of benefits tailored to optimize efficiency and maintain a dust-free environment in your facility.
Product Specifications
| Model No | PC2 |
| Transfer Medium | Plastic Chain |
| Structure | Belt Conveyor |
| Load Capacity | 1.5kg/cm |
| Max Load Carrying Capacity | 2200kg |
| Max. Conveyor Speed | 20m/min |
| Conveyor Length | 300mm-6000mm |
| Conveyor Width | 160mm-1200mm |
| Conveyor Height | Customized |
| Material | Aluminium |
| Motor | 180W/370W |
| Power | 750W |
| Certification | CE Certificate |
- Upgrade your material handling processes with our Low-Dust Pallet Conveyor System, featuring the advanced Plastic Chain Conveyor.
- Experience a cleaner and more efficient production environment tailored to the specific requirements of your industry.